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TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 1

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 2

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 3

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 4

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 5

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine

The TC-G530 is a high-speed drum-type laundry detergent pod packaging machine specially developed by Guangzhou Tongchuang Intelligent Packaging Machinery Co., Ltd. for medium-scale mass production needs.

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Product Introduction

Positioned as a core production equipment for start-up enterprises expanding production and growing daily chemical companies, it balances capacity efficiency and flexible adaptability. With a production speed of 800-1600 pods per minute for the 8g specification and high-precision filling tolerance of ±0.1g for zero deviation in weight, it is equipped with core functions such as leak-proof protection and stable overall operation, suitable for producing laundry detergent pods of all specifications from 3-30g.

The equipment features a modular design, with core components from international brands, ensuring strong operational stability and an ultra-low defect rate. It also incorporates green energy-saving and labor-efficient features, and can seamlessly interface with downstream automated packaging lines. It is a cost-effective choice for medium-scale laundry detergent pod production and can leverage PVA water-soluble film technology for multi-field packaging expansion, meeting the needs of enterprises for diversified production layouts.

Core Features

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 7

Medium-High Production Efficiency, Suitable for Scaled Mass Production

Production speed of 800-1600 pods/min for the 8g specification, precisely matching the capacity needs of growing enterprises. Compared to entry-level equipment, capacity is increased by 60%, and unit production costs are reduced by 35%, balancing mass production efficiency and cost control.

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 8

Micron-Level Precision Filling, Stable Quality

Filling tolerance is strictly controlled at ±0.1g, ensuring pod weight consistency far exceeds industry standards, fundamentally avoiding product quality issues caused by weight deviation, helping enterprises build a standardized product system and enhance brand reputation.

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 9

Leak-Proof Seamless Sealing, Ultra-Low Defect Rate

Equipped with professional leak-proof protection function, drum-type heat sealing conforms to the spherical structure of the pod, achieving seamless sealing of PVA water-soluble film. Product leakage and damage rates are reduced to ultra-low industry levels, significantly reducing production losses.

TC-G530 High-Speed Laundry Detergent Pod Packaging Machine 10

Stable and Durable Whole Machine, Continuous Operation Without Pressure

Core components use internationally renowned brands such as Omron, Schneider Electric, and Mitsubishi. Key parts of the machine body are made of 304 stainless steel. The equipment runs smoothly without jamming or vibration, meeting 24-hour uninterrupted industrial production needs, reducing downtime for maintenance, with equipment utilization exceeding 95%.

Flexible Multi-Specification Switching, Adapts to Diverse Needs

Supports production of laundry detergent pods in all specifications from 3-30g. Modular filling and forming module design allows specification switching without complex disassembly; professional operators can complete the switch within 15-20 minutes, adapting to the multi-category, multi-specification product R&D and market layout of enterprises.

Green Energy-Saving Design, Lower Operating Costs

Following the company's energy-saving R&D philosophy, equipment energy consumption is 20% lower than comparable medium-scale equipment. Long-term large-scale production can significantly save electricity costs, meeting the needs of enterprises for low-carbon production and cost reduction with efficiency increase.

High Efficiency, Labor-Saving, High Degree of Automation

The whole machine operates fully automatically, requiring only 2 operators to complete the entire production process. It simplifies operation processes such as feeding, forming, and sealing, reducing labor costs and operator thresholds. Beginners can quickly get started after training.

Standardized Interface, Seamless Integration with Downstream Lines

The equipment has reserved standardized ports, allowing direct connection with downstream automation equipment such as labeling, cartoning, and palletizing machines, achieving semi-automated/fully automated linkage from pod production to finished product packaging, laying the foundation for subsequent capacity upgrades.

Technical Specifications

Parameter	Specification
Product Name	High-Speed Laundry Detergent Pod Packaging Machine
Model	TC-G530
Production Speed (8g)	800-1600 pods/min
Production Specification Range	3-30g
Filling Tolerance	±0.1g
Power	15KW
Dimensions (L × W × H)	450012002600mm
Core Functions	Leak-proof protection, high-speed automated filling, seamless sealing, continuous stable operation
Compatible Film Material	PVA water-soluble film (adaptable to various thicknesses/specifications)
Operation Mode	Automated operation + manual fine-tuning
Machine Material	Carbon steel sprayed plastic for body, 304 stainless steel for parts in contact with materials
Integration Capability	Reserved standardized interfaces for connecting downstream automation equipment such as labeling and cartoning machines
Suitable Production	Laundry detergent pods and various water-soluble film single-dose products (medium-scale mass production)

Product Application Scenarios

Core Application: Medium-Scale Mass Production of Laundry Detergent Pods

Specifically designed for medium-batch, continuous production of 3-30g laundry detergent pods, suitable for producing various formula laundry detergent pods, covering concentrated cleaning pods, sterilization and mite-removal pods, scented color-protecting pods, three-in-one multi-functional pods, etc. It can meet the mass production needs of mainstream packaging specifications such as supermarket packs, e-commerce packs, and community group buying packs. It is the preferred equipment for start-up enterprises expanding capacity, core production for growing daily chemical companies, and small-scale OEM factories taking large orders, adapting to the production rhythm of stable supply and market expansion.

Expanded Applications: Medium-Batch Multi-field Water-Soluble Film Packaging

Relying on core PVA water-soluble film high-precision packaging technology, it enables "one machine for multiple uses," expanding to medium-batch production of single-dose water-soluble film packaging in fields such as daily chemicals, cleaning, and light industry, improving comprehensive equipment utilization and helping enterprises diversify product layout：

● Household Cleaning Products: Medium-batch production of floor cleaning pods, kitchen and bathroom heavy grease cleaning pods, automatic toilet cleaning pods, etc.

● Personal Care Products: Mass production of portable conditioner pods, shower gel pods, body lotion pods, and other wash and care products.

● Commercial Cleaning Products: Tableware cleaning pods, surface disinfection pods for hotels and restaurants, etc.

● Small-Scale Chemical Products: Sealed packaging for factory-use small-scale chemical raw materials, experimental reagents, etc., enabling clean and convenient use.

FAQ

Frequently Asked Questions

As a drum-type equipment, what are the core advantages of the TC-G530 compared to flat-type equipment in medium-scale mass production?

In medium-scale mass production scenarios, the core advantages of the drum-type design far exceed those of flat-type equipment: First, better forming and sealing: drum-type heat sealing conforms to the spherical structure of the pod, resulting in higher sealing tightness, with leakage rate 80% lower than flat-type equipment, suitable for continuous mass production. Second, higher space utilization: the equipment dimensions are 4500*1200*2600mm, with a narrower lateral footprint, allowing flexible integration into workshop line layouts, and multiple units can be arranged side by side to form production lines. Third, more energy-efficient operation: 15KW power achieves 800-1600 pods/min capacity, with energy consumption 20% lower than flat-type equipment with the same capacity, meeting the cost reduction needs of medium-scale mass production.

Is daily maintenance of the TC-G530 complex? What are the core wear parts, and is supply timely?

The equipment follows the design principle of "easy maintenance, low loss." Daily maintenance operations are simple, requiring only three basic tasks: ① Clean the filling head, mold cavity, and drum surface promptly after production to avoid material residue solidification; ② Regularly apply special lubricating oil to transmission parts, rollers, and other friction-prone areas; ③ Regularly check the integrity of sealing rings and heat sealing blades. Core wear parts are conventional components such as sealing rings, heat sealing blades, and conveyor rollers. The company maintains ample stock, capable of shipping within 72 hours nationwide. Overseas customers can stock up through the company's overseas cooperation channels, ensuring equipment maintenance does not delay production.

What is the specific operation process for switching the equipment to produce different specifications from 3-30g?

The equipment features modular optimization design for specification switching, with a simple operation process requiring no professional technicians. It can be completed in just three steps: ① Adjust the filling volume control valve of the filling system to precisely match the target weight; ② Replace the forming mold cavity module corresponding to the specification, with snap-on design for easy disassembly and assembly; ③ Fine-tune the heat sealing temperature and drum operating speed to adapt to the sealing needs of different specification films. The entire process involves no complex disassembly operations and can be completed by professional operators within 15-20 minutes.

Can the production speed of the TC-G530 be flexibly adjusted according to actual enterprise needs?

Yes. The equipment supports stepless speed adjustment. It can be freely adjusted within the range of 800-1600 pods/min according to the enterprise's production plan, downstream packaging line speed, labor allocation, and other actual conditions. It can meet the high-efficiency needs of large-scale continuous production and also adapt to the production rhythm of small batches and multiple batches, balancing production flexibility and efficiency.

After purchasing the TC-G530, does the company provide installation, debugging, and operation training services?

Yes. The company provides free on-site installation and professional debugging services for the TC-G530. Professional engineers will complete equipment installation, start-up debugging, and line integration based on the customer's workshop layout, circuit planning, and line connection needs, ensuring the equipment reaches optimal operating condition. At the same time, the company provides one-on-one full-process operation training for customers, covering equipment operation, daily cleaning, simple troubleshooting, specification switching, line linkage, etc., ensuring operators can work independently within 2-3 days.

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