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Fully Automatic Laundry Detergent Packaging Lid Pressing Machine 1

Fully Automatic Laundry Detergent Packaging Lid Pressing Machine 2

Fully Automatic Laundry Detergent Packaging Lid Pressing Machine

The TC-LP Fully Automatic Laundry Detergent Lid Pressing Machine is a core automation equipment specially developed by Guangzhou Tongchuang Intelligent Packaging Machinery Co., Ltd. for end-of-line sealing of laundry detergent boxes/bottles.

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Product Introduction

It is positioned as supporting equipment for the post-packaging production lines of established daily chemical enterprises, large-scale OEM factories, and global brands. The equipment integrates full-process functions such as automatic lid feeding, precise positioning, adaptive pressure lid pressing, and finished product inspection, enabling efficient lid sealing for packaging containers like plastic boxes, glass bottles, and metal cans. The lid pressing speed reaches 60-70 pieces/minute, with pressing accuracy controlled within ±1mm, and a sealing pass rate exceeding 99.8%. The whole machine features a high-strength lightweight structural design, paired with a PLC + touch screen intelligent control system, offering core advantages such as high efficiency, precision, stability, and easy operation. It is key equipment for ensuring product sealing and moisture resistance, extending shelf life, and perfecting the end-of-line packaging process, helping enterprises automate the lid pressing stage, significantly reducing labor costs and sealing waste.

Core Features

Fully Automatic Laundry Detergent Packaging Lid Pressing Machine 4

High-Precision Lid Pressing, Flawless Sealing

Equipped with an intelligent vision positioning and servo drive system, the lid pressing position accuracy is controlled within ±1mm, adapting to lid alignment for containers of different shapes (square, round, irregular). Utilizes adaptive pressure adjustment technology that automatically matches the pressing force based on the container material and lid type, ensuring the lid is pressed firmly and sealed tightly, effectively preventing leakage and moisture ingress, with a sealing pass rate exceeding 99.8%.

Fully Automatic Laundry Detergent Packaging Lid Pressing Machine 5

High-Speed Stable Operation, Leading Efficiency

Lid pressing speed reaches 60-70 pieces/minute, expandable up to 80 pieces/minute. Compared to manual pressing, efficiency is increased by more than 10 times, easily matching the high-speed flow requirements of large-scale production lines, ensuring that overall line efficiency is not constrained by the lid pressing stage.

Fully Automatic Laundry Detergent Packaging Lid Pressing Machine 6

Multi-Container and Multi-Lid Type Adaptation, Flexible and Versatile

Flexibly adapts to containers of various materials such as plastic boxes, glass bottles, metal cans, and paper boxes. Compatible with various lid types including screw caps, snap-on caps, and press-on lids. Container size and lid type changes do not require equipment modification; only parameter adjustment and changing adapter tooling are needed. One machine meets diverse sealing needs.

Fully Automatic Laundry Detergent Packaging Lid Pressing Machine 7

Intelligent Control System, Easy Operation

Features a PLC + touch screen human-machine interface, supporting multi-language interface customization (including English, Korean, Vietnamese, Russian, etc.). Functions such as lid pressing parameter adjustment, production counting, and fault alarm are visually operated. Built-in parameter templates for various common containers and lid types allow direct recall when switching. Ordinary workers can operate independently after 1 day of training.

Fully Automated Process, Labor Saving and Cost Reduction

Realizes unmanned operation across the entire process: automatic product feeding, automatic lid feeding, precise positioning, lid pressing and sealing, and finished product output. Only 1 operator is needed for monitoring and replenishing materials. Compared to manual lid pressing, labor costs are reduced by over 80%, while avoiding issues like lid damage or incomplete sealing caused by manual operation.

Compact Structure, Small Footprint

The equipment dimensions are only 2200*1650*1750mm, weighing only 200Kg. The compact and lightweight structure allows flexible integration into existing post-packaging production lines (suitable for connection after the labeling machine) without requiring a large separate installation area, adapting to various workshop layouts.

Global Voltage Adaptation, Ready for Export

The standard working voltage is AC220V 50/60Hz. Voltage adaptation (e.g., 110V, 380V, etc.) can be customized according to different countries' and regions' requirements, complying with international industrial production standards. Core components hold relevant quality certifications. It can meet global market usage needs without additional modification.

Strong Durability, Low Maintenance Cost

Core components use internationally renowned brands for PLC, motor, gearbox, touch screen, sensors, etc. Key parts of the machine body are made of high-strength alloy material, offering anti-interference and wear resistance. It can meet 24-hour continuous production needs. Daily maintenance only requires cleaning the pressing head and conveyor track. Core wear parts are few and easy to replace, keeping long-term maintenance costs controllable.

Comprehensive Safety Protection, Worry-Free Operation

Equipped with multiple safety devices such as emergency stop button, overload protection, and anti-pinch safety cover. In case of abnormalities, the equipment automatically stops and alarms, effectively ensuring operator safety and equipment stability, complying with industrial production safety standards.

Technical Specifications

Parameter	Specification
Product Name	Fully Automatic Laundry Detergent Pod Lid Pressing Machine
Compatible Product Packaging	Plastic boxes, glass bottles, metal cans, paper boxes, etc.
Compatible Lid Types	Screw caps, snap-on caps, press-on lids (special lid types customizable)
Lid Pressing Speed	60-70 pieces/minute (expandable up to 80 pieces/minute)
Lid Pressing Accuracy	±1mm
Working Voltage	AC220V 50/60Hz (other voltage standards customizable)
Total Power	2.2KW
Compressed Air Requirements	0.6-0.8Mpa, 0.35m³/min
Dimensions (L × W × H)	220016501750mm
Weight	200Kg
Control System	PLC + Touch Screen (multi-language customization supported)
Core Components	PLC, motor, gearbox, touch screen, sensor, pressure adjustment module
Drive Mode	Electric drive
Safety Devices	Emergency stop button, overload protection, anti-pinch safety cover
Certifications	Provides Mechanical Test Report, Factory Inspection Video

Product Application Scenarios

Core Application: End-of-Line Lid Pressing for Laundry Detergent Pod Packaging

Specifically designed for post-packaging lid pressing of laundry detergent pods, covering sealing needs for various packaging forms such as boxes, bottles, and jars:

● Daily Chemical Enterprise Production Line Integration: Connects with post-packaging equipment like the TC-BM Box Packing Machine and TC-LM Labeling Machine, achieving full-process automation from product boxing, labeling to lid sealing. Suitable for large-scale continuous production, meeting the standardized sealing and stable supply needs of brand enterprises.

● OEM Factory Batch Sealing: Supports quick switching for pressing lids on products of multiple brands and specifications. Can flexibly adapt to containers and lids of different sizes, efficiently responding to different customers' sealing requirements, improving order delivery efficiency.

● Supermarket / E-commerce Product Sealing: Provides robust sealing solutions for laundry detergent pod packaging of various specifications like home packs, portable packs, and value packs, extending product shelf life and preventing lid detachment or product moisture during transportation, suitable for diverse online and offline sales scenarios.

Expanded Applications: Multi-field Packaging Lid Pressing

Relying on flexible adaptability and precise lid pressing technology, it can be expanded for packaging sealing of products in various fields such as daily chemicals, food, cleaning, and care:

● Household Cleaning Products: Lid pressing for boxes and bottles containing floor cleaning pods, kitchen/bathroom cleaning pods, etc.

● Personal Care Products: Sealing for portable packs and bottles of products like conditioner pods, shower gel pods.

● Food Products: Screw capping or lid pressing for canned and bottled items like snacks, condiments, health products.

● Chemical Products: Leak-proof lid pressing for packaging of small chemical raw materials, cleaning agent concentrates, ensuring safe storage and transportation.

FAQ

Frequently Asked Questions

Can the equipment adapt to laundry detergent pod packaging containers and lid types of different sizes?

Yes. The equipment features a modular design. The conveying track and lid pressing mechanism can be flexibly adjusted according to the container's diameter (30-150mm) and height (50-300mm), accommodating various container shapes like square, round, and irregular. It supports mainstream lid types such as screw caps, snap-on caps, and press-on lids. When changing lid types, only the corresponding adapter tooling needs to be replaced; no modification to core components is required. The adjustment process takes only 10-15 minutes.

How effective is the lid sealing? Can it meet the requirements of long-distance transportation and long-term storage?

The equipment utilizes adaptive pressure lid pressing technology. The pressing force can be precisely matched according to the container and lid type, achieving a sealing pass rate exceeding 99.8%, fully meeting the requirements of long-distance transportation and long-term storage. Through simulated transportation vibration and high/low-temperature storage tests, products with pressed lids show no leakage or lid detachment issues, effectively isolating air and moisture, and extending product shelf life.

After purchase by overseas customers, can installation, debugging, and training services be obtained?

Yes. The company provides comprehensive after-sales support for global customers: ① Provides detailed multi-language installation manuals, operation video tutorials, and maintenance guides; ② Can dispatch professional engineers for on-site installation, debugging, and operation training services (customer bears engineer's round-trip transportation, accommodation, and meals); ③ 7×24 hour online technical support, quickly resolving equipment issues via phone, email, or video.

Can the equipment seamlessly interface with front-end labeling machines and box packing machines?

Yes. The equipment has reserved standardized interfaces and can seamlessly connect with the company's post-packaging equipment like the TC-LM Labeling Machine and TC-BM Box Packing Machine, achieving fully automated linkage from product boxing, labeling to lid sealing. It is also adaptable to mainstream packaging equipment on the market. The technical team will optimize the connection plan based on the customer's existing production line parameters to ensure smooth line operation without requiring modifications to existing equipment.

What is the delivery lead time for the equipment? What customization options are supported?

The delivery lead time for a single unit is 25 working days. If the order quantity exceeds 1 unit, the delivery time can be negotiated to be shortened. The equipment supports multi-dimensional customization services, including: ① Voltage adaptation (e.g., 110V, 380V, etc.); ② Multi-language operation interface customization; ③ Custom tooling adaptation for special containers and lid types; ④ Customization of linkage functions with the customer's existing production lines; ⑤ Lid pressing speed expansion (up to 80 pieces/minute), etc.

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